DRAFTQSS-30 Training MaterialsPublished: 2001.08[Second edition]Technical Training Department Technical Support GroupQSS-30www.minilablaser.com
DRAFTMain optionsLength of mount50 mm x 50 mmThickness: 1.0 mm – 3.2 mmGlass mount is not available.135F, H, IX240Positive (mount)135/240MMCMinimum nu
DRAFTInitial setup (Practical training)QSS-30-5* Carry out the initial setup.Initial setupPaper Specification/Registration SetupMagazine Registration
DRAFTInitial SetupDaily Setup 1Paper Specification Registration/Type1Paper Specification Registration/Type2Paper Specification Registration/Type3Paper
DRAFTPaper registration and setupCorrect this when the paper specification and the emulsion number is changed.Emulsion number changeCarry out the colo
DRAFTEmulsion number changeYou can check the setup status which is used for emulsion number change.“OK” or “-” is displayed.The emulsion number change
DRAFTColor data configurationNegative films Positive filmsLight source control dataScanner parameterParameter 1, 2, 3Service parameterNegative slope c
DRAFTDSA data configurationType 1, 2, 3Media (Standard media)Type 1, 2, 3FB scannerType 1, 2, 3Media (Digital camera)Type 1, 2, 3PositiveType 1, 2, 3N
DRAFTQSS-30-5Outline of CMSCMS (Color Management) in the QSS is to transmit the color information correctly (Color Matching). Therefore, the beautifu
DRAFTQSS-30-5Outline of CMSScannerScanner profile(Positive only)FB scannerScanner Profile(FB scanner)MonitorMonitor ProfilePrinterPrinter ProfilePCS (
DRAFTQSS-30-5Scanner profileProfile data for positive filmsS0990100.nkpProfile data for Umax Astro 3400S0010000.nkpNot in useProfile data for Microtek
DRAFTPrinter profilePrinter Calibration Basic data(The data which was registered when shipping from the factory.)p010###00.calPRN_DIR(The place where
DRAFTComponents of film carriersQSS-30-1135/240MMC110AFCZ809295-01120AFCZ809336-01S-1200 compatible kit120AFCZ809329-01Z809292-01135/240AFCZ809335-01S
DRAFTThe printer profile is stored in the following place.Monitor profileMON_DIR(The place where the monitor profile data and the monitor gamma adjust
DRAFTChapter 6Mechanical adjustmentQSS-30-6www.minilablaser.com
DRAFTThe point of this chapterPurpose of study• Study about the printer mechanical adjustment.135/240AFCScanner sectionPaper advance sectionHow to car
DRAFT* Remove and attach the scanner.- Swing and Tilt Adjustment- Light axis adjustment- Light source registration- Focus adjustmentRemoving the unit
DRAFT* MMC- Position adjustment of mount carrier- Position adjustment of AF emission sensor- Position adjustment of AF detection sensor* Colorimeter u
DRAFT* Paper supply section B- Remove the paper supply unit / Position adjustment* Exposure advance unit- Remove the exposure advance unit.Be careful
DRAFT1. AFCPoint 1: In some of the sensors, only connector section itself can be replaced. The other sensor should be replaced as a whole of sensor PC
DRAFT1. Scanner unitPoint 1: Impossible to disassemble (If you disassemble it, it is out of warranty.) Point 2: Compatible with the scanner unit of QS
DRAFT1. ColorimeterPoint 1: The colorimeter has its own data.(The data is contained in the attached FD.)Point 2: When replacing the colorimeter, it is
DRAFT1. Paper supply unit APoint 1: The paper hold timing adjustment is same with the Arm adjustment (QSS-29). 2. Paper cutter unitPoint 1: Almost sam
DRAFTUnit is necessary to set the option (MO, PC card reader, /raid, DVD-RAM)SCSI card unitUnit to save/read the image data of digital cameraPC card r
DRAFT1. Paper supply section BPoint 1: When shipping from the factory, paper supply section isassembled with the machine main body. (Both of domestic
DRAFT2. Paper supply unit BPoint 1: When removing paper supply unit B, the position adjustment tools below are necessary.Spacer plate, Hexagonal socke
DRAFT1. Exposure advance unitPoint 1: It is not necessary to adjust the pressure rollers of exposure advance unit and carry out the zigzagginng adjust
DRAFT1. Laser unitPoint 1: When removing the laser unit, it is necessary to adjust the position of laser unit using the positioning pins.Positioning p
DRAFTPoint 2: Replace the laser unit as a whole unit. The followings are not attached with the engine.*Stopper for installing the exposure advance un
DRAFTAdjustment when replacing the reverse unitPoint 1: When installing the reverse unit, adjust it so that it is 51.5±0.5 mm from the frame.Point 2:
DRAFT*ATX mother board*ATX power supply and battery pack*PCI-LVDS conversion PCB*PCI-ARCNET conversion PCB*System control PCB*Image processing PCB and
DRAFTScrews which cannot be touchedPositioning pins of paper supply unit APositioning pins of paper supply unit AQSS-30-6www.minilablaser.com
DRAFTPositioning pins of paper advance unitPositioning pins of paper advance unitScrews which cannot be touchedQSS-30-6www.minilablaser.com
DRAFTPressure release unit(fixing screw)Pressure release unitRailsPressure release unit(fixing screw)Holders(fixing screw)Screws which cannot be touch
DRAFTPackage contents of image editionMulti-Frame Print Creation SoftwareID PhotosContact Print Style PhotosPackage PrintsAlbum PrintsMulti-frame Prin
DRAFTPressure roller unit (fixing nuts)Screws which cannot be touchedQSS-30-6www.minilablaser.com
DRAFTMaintenance and AdjustmentService Manual Referring page• Scanner filter position adjustment ------------------- 3226• Reverse unit correction ---
DRAFT1. Reverse unit stop position correctionPoint 1: Input the value below.Correct the position so that the height of “Reverse unit A side”and “Expos
DRAFT2. Reverse Unit Upper Stop Position CorrectionPoint 1: Adjust the position of reverse unit so that the opening between “Reverse unit (Left) E sid
DRAFTPoint 3: When the reverse unit (Left) (K side) and processor insertion unit (L side) are not at the same position, the standard adjustment of rev
DRAFT3. Paper stop position correctionPoint 1: When Reverse unit (Left/Right) receives the paper from the exposure advance unit, adjust so that the st
DRAFTPaper zigzagging adjustment in the Printer sectionAs for the paper zigzagging adjustment, follow the procedure below.1. Zigzagging of paper which
DRAFTRecovery/Installing the QSS software• Recovery• Installing the QSS software• Installing the driver• Software upgradingQSS-30-6www.minilablaser.co
DRAFTChapter 7Service itemsQSS-30-7www.minilablaser.com
DRAFTThe point of this chapterPurpose of study• Study each data flow when printing.Data calibrationData flow for each printMaintenance and adjustment•
DRAFTOthersQSS-30-1Used to add DIMM256MB for image processing PCB (total: 2) when processing 120 films.120AFC usable kitUsed to communicate from S-12
DRAFTLaser control PCBLaser unitImage dataPower signalScanner unitD-ICE PCBAFC scanner control PCBImage processing PCBPCI-LVDS conversion PCBImage cor
DRAFTImage dataPower signalImage processing PCBPCI-LVDS conversion PCBImage correction PCBATX mother boardMonitorVideo boardStorage media driveMediaLa
DRAFTImage dataPower signalScanner unitD-ICE PCBAFC scanner control PCBImage processing PCBPCI-LVDS conversion PCBImage correction PCBATX mother board
DRAFTCautions when replacing PCBsScanner sectionD:: DIP switch setting (Set it as same as before replacing.)J:: Confirming the connector for the ju
DRAFT-----Laser I/O PCB-----Clock PCB-----Laser control PCB----1Printer I/O PCB 11-----B-1-1Printer control PCB“Paper front end advance length correct
DRAFTCautions when replacing PCBs-B-D-J-S-VOthersPCBB, G, R-AOM driverPrinter sectionQSS-30-7www.minilablaser.com
DRAFTCautions when replacing PCBsImage processing power supply 2 (option)-----Image processing PCB power supply-----Laser power supply 4-----1-B----La
DRAFTCautions when replacing PCBs-----B----Power supplySensitivity adjustment of replenishment sensor1---SM I/O PCB----Processor relay PCB--D--J--S--V
DRAFTCautions when replacing PCBs-----CVP PCB-1B--V-1SOthersJDPCB-1--Dual magazine PCBPU control PCBOptionsQSS-30-7www.minilablaser.com
DRAFTCautions when replacing PCBs---1-System control PCB-----PCI-ARCNET conversion PCB-----PCI-LVDS conversion PCB1--S1--BOthersVJDPCB---1-----Followi
DRAFTMagazineFor QL paper (Carry out the unit replacement only as it is already adjusted.) The core unit is different from the standard magazine.QL m
DRAFTCautions when replacing PCBsCompact archive system-----Hard disk drive-----PS2 PCB--S--BOthersVJDPCB------Keyboard connecting PCBKeyboard change
DRAFTErrors and countermeasures• Film jam• Paper jamQSS-30-7www.minilablaser.com
DRAFTPaper magazine APaper magazine BPaper supply section BPaper supply section AExposure advance sectionPaper advance sectionCVP unitArm unitReverse
DRAFTMaintenance• Time to replace• Cleaning the drivesRefer to the Service Manual 8011.QSS-30-7www.minilablaser.com
DRAFTHow to check the voltage of battery packNormalYES24 – 26V was detected?Shortage of electric chargeYESFunctioned for 5 minutes?NONONot necessary t
DRAFTPosition of reverse unitMovement of reverse unitElevator sensor (right)Elevator sensor (left)Horizontal advance sensor (right)Pressure change sen
DRAFTReverse unit operation for paper size eachPaper width: 117 mm or moreLeading of order50thprint in one orderFeeding the leading edgeFogged process
DRAFTChapter 9Replenishment deviceswww.minilablaser.com
DRAFTThe point of this chapterPurpose of study• Study the changes from the conventional SM machines.How to carry out the training• Explain using the t
DRAFTChanges from the conventional machinesQSS-30Added the SM Forced replenishment functionTo reduce what the processing solution remains in the SM Re
DRAFTExplanation of the system (Connection) S1200(Scanner)LPP1200(LAZER Printer Processor)Power supply Cable (200V)LVDS CableOptical fiber cable (ARCN
DRAFTChanges from the conventional machinesChanged the replenishment pumpTo reduce the time for forced replenishment, all of O-type belloz pumps are c
DRAFTNo part of this manual may be copied or reproduced without permissionPublishedAugust, 2001 [Draft Limited shipment edition (Second edition)]Publi
DRAFTPrint sizes210.0 mm to 356.0 mm117.0 mm to 356.0 mm82.5 mm to 210.0 mmMaximum print sizesPaper advance lengthUsable paper widthUsable paperDigita
DRAFTSpecifications of personal computersPC spec tableWindows 2000 professional SP1.COAOS48x20GB2 modes256MB PC133733MHzSpecificationsFKB8724-501Keybo
DRAFTSpec table of peripheralsSingle side 4.7GBDVD-ROM10 to 85MB4 to 128MBPCMCIACompact flashSCSI-2SCSI-2IDE(ATAPI)IDE (ATAPI)SCSI-2InterfaceSingle si
DRAFTChapter 1SpecificationsQSS-30-1www.minilablaser.com
DRAFTSpec of flatbed scanner (option)USBInterface9600 x 9600 dpiMaximum resolution600 x 1200 dpiOptical resolution216 x 297 mm (8.5 x 11.7-inch)Color
DRAFTChapter 2Outline of the systemQSS-30-2www.minilablaser.com
DRAFTThe point of this chapterPurpose of study• Explain the outline of the system for the QSS-30. Scanner, LaserProcessable media, Image size, Paper s
DRAFTScanner Light SourceLight source :The halogen lamp of 15V and 150W is used.The lamp and reflector are assembled in one.Light source parts :The
DRAFTExposure route of scannerNegative/Positive filter wheelHeat absorbing filterHalogen lampFilm carrierMirrorScanner lensLight GuideDiffuserOptical
DRAFTScannerISL filter*1 is available. Automatic dust and scratch removal for films is available. (Digital ICE) (option)*2OthersScan RGB each with lin
DRAFTAFC scanning movementFilm ejection directionScanning movementSame with the QSS-29Return to the film insertion direction sideSame with the QSS-29P
DRAFT• Input resolution (resolution of the image) is different depending on the film size and paper size each.Change the resolution of the image by th
DRAFTResolution of the image (film size each)2574 x 18342058 x 1451135H1397 x 2939135 mount1260 x 2215240 mount4620 x 67276 x 94666 x 62906 x 84666 x
DRAFTMinimum necessary pixels for paper size eachCalculating formulaSize (mm) / 25.4 × 320 (dpi) (resolution of printer) = Resolution of the image fo
DRAFTThe point of this chapterPurpose of study• Study the specifications of the QSS-30. Processing capacityMain optionsSpec of PCHow to carry out the
DRAFT* The zoom value of scanner is decided on the basis of the smallest among the paper sizes, which are registered in the print channel (C/P/H).Exam
DRAFT31042058Output data210 × 356356356356114517264505298744972982145%100.1%Input dataIn the case of interspersed channel (3R and maximum paper size)I
DRAFTPre-scanningResolutionFilm sizes157 x 276240 mount239 x 156135 mount (H)239 x 367135 mount (F/HD/P)291 x 4246 x 9291 x 3936 x 8291 x 3516 x 7286
DRAFTDigital ICEThe technology to make the images without scratch, dust, etc.In addition to the CCD which takes the color information of RGB, the anot
DRAFTCorrections by Digital ICEThe processing ability does not change even when this is functioned.Processing abilityThe image is corrected automatica
DRAFTEffective EffectiveNot effectiveScratches and dust which can be correctedLight source sideLightLightDustLight Light LightBlue photosensitiveGreen
DRAFTColorimeter* The colorimeter is adopted for the precise color matching when carrying out the CMS.* There are three types of colorimeter – spectro
DRAFTPaper sizes and advance wayPaper advanceIn the QSS-30, there are two types of advance way.Paper advance in single row, Paper advance in double ro
DRAFTThe paper lane selection is carried out in the paper advance section (reverse unit) after exposure.Paper advance in double rowsPaperPaper advance
DRAFTLaser EngineLaser:Abbreviation of Light Amplification by Stimulated Emission of RadiationIn the QSS-30, the exposure method by Visible Radiation
DRAFTFull digital mini-lab system which outputs from scanning image to the photographic paper by digital signal. This is the first digital mini-lab wi
DRAFTCautions concerning the laserR laser is ON only when printing, but B, G laser is always ON. Before servicing the machine, be sure to follow the
DRAFTPrinter Exposure EngineB laser, G laser, R laserLight source50.8 mm/secExposure speed320 dpi (Optical resolution –Main or the CCD line-) ×640 dpi
DRAFTStructure of Laser UnitMirrorsAOMAOMAOMR laserG laserB laserPolygon mirrorPrismFθ lensPaperQSS-30-2www.minilablaser.com
DRAFTExplanation of laser unitChanges the direction of laser light.MirrorMix R light, G light and B light into one light.PrismChanges the angle of las
DRAFTStructure of Laser Unit (AOM)1. When the voltage is not turned ON to AOM, the incoming laser beam passes through as it is. (0-th order light)2.
DRAFTStructure of Laser Unit (Fθ lens)θθA BA* The Fθ lens corrects the dispersion of linear velocity caused by the angle of incoming beam. Exposure ce
DRAFTLaser ExposureResolutionOptical resolution (Main or the CCD line): 320 dpiScan pitch (Sub Scanning): 640 dpiIn the main scanning: Expose for 1 do
DRAFTAuto tuningTo get the stable outgoing laser beam, the temperature of laser is adjusted automatically. ”The laser is being stabled”appears on the
DRAFTChapter 3OperationsQSS-30-3www.minilablaser.com
DRAFTThe point of this chapterPurpose of study• Study the operations for users.Printing operationsTurning ON/OFF the power supplyStatus display of LED
DRAFTSM typeQSS-3001SM DigitalStandard typeQSS-3001 DigitalSpecificationName of the machineTypes of QSS-3001QSS-30-1www.minilablaser.com
DRAFTCarry out the uniformity (calibrator).Carry out the monitor profile calibration to correct the temporary aging of monitor.Monthly setupAfter carr
DRAFTDaily setup flowMake a test print (18-step setup print)Calorimeter calibrationRegistrationLight source upgrading (135 lane)When the light source
DRAFTWeekly setup flowDaily setup is completed.Make a test print. (16-step setup print)Measure a test print.Update the Printer profile data.Registrati
DRAFTMonthly setup flowDaily or weekly setup is completed.Monitor color and temperature adjustmentMonitor brightness/contrast adjustmentMonitor profil
DRAFTExplanation of operations* Explain with the actual machine.- Start-up checks- Explanation of [ORDER] displayOutput to HDInput from CT-1Explanatio
DRAFTExplanation of modes• Paper fittingCut/Real Size/Overall• Correction of JUDGE images• Pass setting of HD storing• NCE modeQSS-30-3CH export dataw
DRAFTNCE modeQSS-30-31 dotLight amountPerfect waveformLaser beamIt is possible to control the output of laser and correct the color (Cyan, Yellow, etc
DRAFTThe startup of PC is started.20 minutes12 minutes5分The shutdown of PC is completed.5 minutesWait for cooling the scanner lampPreparation for the
DRAFTNormal shutdown movement(Close-down check is completed.)Scanner lamp is OFF“Program timer is activating.” is displayed (on the monitor).The PC is
DRAFTNormal start up movement(when the program timer is activated.)During the Program timer(“32 minutes later after the close down check” to “The time
DRAFTNegative films135 (F/H/P/HD)IX240 120,110B/w films135 120Storage mediaFD, CD-ROM, CD-R,CD-RW,MO, ZIP, DVD-RWReflectiveFB scannerOut putOut p
DRAFT•Within 12 minutes after the close down check is completed.Press [YES] key to got to the Operation mode.•During the start up or the shutdown of P
DRAFT* Turn ON the breaker, press the power switch of PC and the PC starts up. 3 minutes later, the power supply of printer/processor/scanner section
DRAFT* How to turn OFF the breaker after the close down check(e.g. When you do not use the function of the program timer)When 12 minutes have passed a
DRAFT1. Check the LED of HD.When the LED of HD is lighting or blinking, the HD is activating.If turning the power supply OFF when the HD is activating
DRAFT* When turning OFF the breaker in an emergency, turn OFF thebreaker of the processor.The UPS is activated and the PC is shutdown. The time for t
DRAFTStatus display of AFCImpossible to process films (You cannot process a film.)*The error occurs. (You cannot process a film.)* The error occurs.
DRAFT* For 240 (TYPE2)Details of the back printBIRTHDAY EL25 MGhi FFn BVvh Alh PAc SUn CH1 LAB01 CD 12(A) (B)
DRAFTDetails of the back printBIRTHDAY 123 12(A) (K)(D)(F)284 15 〈CUSTOMERINFO.mdb 1234(J) (L) (1) (2)* Editing* Back print d
DRAFTOrder number(J) Graininess repression correction(Z)Rotation angle of the image(V)Soft focus correction value(R)Color conversionColor image: FCMon
DRAFTIndex print sizes* Normal index prints--89 x 1783W-89 x 1583HD-89 X 1273R--82.5 x 1583HS-127 x 1785R-102 x 1784HD135/120/110Medias240102 x 152Siz
DRAFTUsable mediaThe CD-R/RW drive (option) is necessary.xxCD-RWThe MO drive (option) is necessary.xxMOThe ZIP drive (option) is necessary.xxZIPThe DV
DRAFTTypes of index printsMake Contact Print Style Photos.IX240 and medias are not supported.Contact Print Style PhotosIndex print for the media case
DRAFTBackground color for index prints*8 colors can be selected as a background color ofan index print.1. Gray 5. Orange2. White 6. Green3. Pink 7. L
DRAFTLabel index printsThe number of frames are fixed.80120 x 120CD6, 20, 356, 20, 356, 20, 35Format(number of frames)The number of frames are switche
DRAFTIndex print sizes for Contact Print Style PhotosOnly 135F is supported.Paper sizes for 6-frame227 mm152 mm or moreCP4_6263 mm152 mm or moreCP4_71
DRAFTCP4_1CP4_8*Contact index printsCP6_1CP6_3QSS-30-3Index print sizes for Contact Print Style Photoswww.minilablaser.com
DRAFTPractical trainingQSS-30-3• Explain the modes, checking the actual machine.• Start up checks• Explanation of ORDER screenOutput to HDInput from C
DRAFTChapter 4InstallationQSS-30-4www.minilablaser.com
DRAFTThe point of this chapterPurpose of study• Study so that the trainees can install the QSS-30 (LPP-1200).The width for carrying a machineOutdrawin
DRAFTThe width for carrying a machineUnit [mm]399706S-1200766.51,184LPP-1200Minimum width Minimum height Name of MachineQSS-30-4www.minilablaser.com
DRAFTThe space for installationUnit : mmQSS-30-425592490500In case of Dual magazine (197)15002509013851650Refer to Specification Manual for the detail
DRAFTProcessable FormatJPEGFlashPixBitmapOutputExif 1.0JPEGFlashPixBitmapPSD (including Photo Shop Document, CMYK Format)PCD (Photo CD)PCX, DCX (Paint
DRAFT1. PC control unitPoint 1 : When opening/closing the PC control unit, be sure to set the stopper with the cover of PC control unit.Close/Open t
DRAFTLifting a machine (LPP-1200)Support woodPacking AngleQSS-30-4*Lift a machine with rope, as shown in the illustration.*Place the support wood, ref
DRAFTPacking items (LPP-1200)Paper guide(print conveyor unit 2)monitorPrint conveyor unit 1Assist jack-boltFilter caseMouse pad Chemical filterRibbon
DRAFTFor Processor INITIAL DATA 2For Printer and ScannerRecovery CD for OS, Operator′s Manual, driver software, etc.Necessary for the maintenance of
DRAFTQSS-30-4Exposure image correctionExposure timing correctionExposure zoom rate correctionExposure center correctionMechanical adjustmentCheck that
DRAFT* Install a machine, referring to the Installation Manual.Practical trainingQSS-30-4www.minilablaser.com
DRAFTQSS-30-4CD-ROM · R/RWCard readerZIPDVD-RAMMOFDMother boardHDLocation of PC peripheralswww.minilablaser.com
DRAFTSCSI ID No.Drive ID No. Note MO 0 CD-ROM, CD-R/RW - Secondary IDE PC card 2 Smart media 3 Compact flash 4 None 5 Not in use DVD-RAM 6
DRAFTCautions when attaching the PC peripherals at siteDrive Installing the drives Setting and Check of the SCSI ID and IDE jumper switch ZIP
DRAFT• The drive letter differs depending on the installing turn of the drive,etc.• Set the drive allocation in the “Media setting” of “Option registr
DRAFTProcessable DVDSingle side 2.6G4.7GDouble side 5.2G9.4GCapacityDisk-type(“Play” only)TYPE2(Cartridge-type, Possible to eject the disk)TYPE1(Cartr
DRAFT• When you use it in the other languages except English, it is necessary to set the dictionary of language which is to be used. And install the t
DRAFTChapter 5SetupQSS-30-5www.minilablaser.com
DRAFTThe point of this chapterPurpose of study• Study about the setup.Initial setupMonitor setupPaper specification registrationPrint channel settingE
DRAFTSetup when installing a machine• There are two patterns of setup procedure when installing a machine to shorten the installing time. There are tw
DRAFTDetails of the Initial setup3. Printer profile calibration (complete in one time)Carry out the printer color matching for each paper type. This
DRAFTThis graph is the result of test print measurement. Three lines for B, G, R are displayed.It is ideal if all of three lines slant at the angle o
DRAFTSetup flow(e.g.) Prepared paper typesExplain the setup flow when carrying out the installation.QSS-30-5Paper type 3 : Digital 3 Color PaperPaper
DRAFT1. Monitor brightness adjustment* Color and temperature setting (6500K)* Contrast adjustment* Brightness settingAdjust it, referring to the Opera
DRAFT3. Monitor gamma correctionThe difference occurs between the color of print and that of monitor, depending on the light source of the place where
DRAFTComparison of the scanner slope correction for filmsNegative/Positive135F, P, H, HD, 110, 2406 x 4.5, 6 x 6, 6 x 7, 6 x 8, 6 x 9Film typeMaster,
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